I was just born in North Bend, Washington, but where did I really come from? These guys designed me, but many more people helped bring me to life. I’m proud of my Washington roots, 95 percent of my parts are made by suppliers around the Puget Sound and the Greater Northwest. Here is my story:
My journey begins in a little town on the west side of Puget Sound, a short ferry ride away from Seattle. Here the chips fly and flood coolant rains down as a monster horizontal mill sculpts my CNC’d components from aircraft grade 6061-T6 aluminum- a new part brought to life every 5 minutes. These precision machined parts are my backbone. Back on the other side of Puget Sound in Kent, Washington a Swiss Screw Machine precision turns and mills high strength stainless steel bar stock into my custom hardware and pins. These parts are the inner workings of my attachment mechanism. Just up the road, in Woodinville, gigantic molding presses the size of a trucks shoot all my plastic components out of SuperTough DuPont Zytel. These parts include my Airflow Highback, tour mode base, climbing risers and a few others.
A few miles away in Bothell, my heelcups are waterjet and bent into shape. Then my heelcups are shipped up to Mukilteo for powder coating to bring a little color into my life. These and a few other components are trucked into Karakoram headquarters in North Bend, Washington where Robert, the Karakoram Production and Process Engineer, receives my parts for final assembly and packaging. Snowboarders and backcountry enthusiasts assemble each binding, building every set as if it was their own.
Parts are meticulously assembled into the heelstay and riveted closed. Each lever is checked for the perfect over-center snap.Russell is particularly fond of assembling heelstays. Axles are lubricated and sleeves are assembled into toestays. Tour modes are riveted together. A jigsaw style layout table ensures that every part is included in the interface kit.
Now the exciting part begins, final assembly! Zip, zip, zip. An assembly fixture holds parts in place as a skilled binding technician (Russell, Robert, Tyler, or Bryce) torques screws to hold me together. I’m slid down the assembly line and my anticipation builds, one more step before I’m ready for snow.
Robert assembles a Split30 Splitboard Binding
Once finally assembled my builder runs me through a fit check jig and then puts me in a box to wait for a partner to climb and shred mountains with.
I could be your bindings, but I’m actually going to Jeremy Jones! Alaska, Europe, Japan, the Arctic adventures here I come! I’m manufactured and assembled in the USA, built for your adventures.
Where will you take me? I’m particularly fond of long walks in the mountains…